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The Hidden Costs of DIY Fulfilment: Are You Holding Back Your Business?

03/10/2025 | Share:

When you first start your eCommerce store, packing and shipping orders yourself seems like the obvious choice. It saves money, right? You’re in control, and at low volumes, it’s manageable.

But as your business grows, the true cost of DIY fulfilment starts to show – and it’s often more expensive than you think.

In this article, we’ll uncover the hidden costs of managing fulfilment in-house and show how switching to a fulfilment partner like Ogden can help you cut costs, improve accuracy, and free up time to focus on growth.

1. Labour: Your Time Isn’t Free

Packing boxes, printing labels, booking couriers – it all takes time. As the founder, your hours are better spent on marketing, product development and customer engagement.

Even if you hire help, paying staff to pick, pack and dispatch can quickly eat into profits – especially when volumes fluctuate. You’ll also need to factor in sick pay, holidays and training.

With Ogden, fulfilment is handled by a trained warehouse team – no hiring, no rota headaches, no management required.

2. Storage Space: More Stock, More Stress

Your spare room, office or garage can only go so far. As your product range expands, so does the need for racking, shelving and secure storage.

DIY storage often leads to:

  • Disorganised stock (increasing packing errors)

  • Lost items

  • Safety issues

A fulfilment centre like Ogden offers clean, secure, fully-audited storage with real-time inventory tracking.

3. Packaging Waste and Costs

Buying your own packaging means juggling suppliers, managing minimum orders, and often overpaying for materials.

It also means trial and error – too much void fill, oversized boxes, or inconsistent branding.

At Ogden, we buy packaging materials in bulk and pass savings onto clients. Plus, we can advise on eco-friendly options and custom solutions that protect your products and your brand.

4. Courier Contracts and Delivery Costs

Sending out 10 parcels a day? You’re likely paying retail rates for postage.

Without negotiated courier rates, shipping costs stay high – and service levels may vary. You also need to book each delivery, manage tracking, and handle missed deliveries.

Ogden partners with Royal Mail, DPD, DHL and more to give you discounted shipping rates and flexible delivery options. We handle all tracking and customer notifications for you.

5. Returns Handling

Returns are a reality of eCommerce. But DIY returns processing can be messy, time-consuming and frustrating.

Without a clear system, you risk:

  • Lost or unprocessed returns

  • Angry customers chasing refunds

  • Damaged resale stock

Ogden offers structured returns processing, inspection and restocking – keeping customers happy and salvaging as much value as possible.

6. Errors and Brand Damage

Packing errors, slow dispatch and lack of tracking hurt your reputation. DIY operations often struggle with quality control.

Every mistake = a refund, a return or a negative review.

Our fulfilment team follows strict SLAs and quality checks, so your customers get the right product, on time, every time.

7. Missed Growth Opportunities

While you’re packing boxes, you’re not chasing new partnerships, launching campaigns or improving your site.

DIY fulfilment puts a cap on how much you can grow.

Switching to Ogden unlocks your time and headspace – letting you work on your business, not in it.

What You Really Pay for In-House Fulfilment

Here’s a breakdown of often-overlooked costs:

  • Time spent on packing and admin

  • Hiring, training and managing staff

  • Packaging material waste

  • Courier overcharges

  • Missed sales due to slow dispatch

  • Negative reviews from late or incorrect orders

  • Lost revenue from unprocessed returns

Now compare that to a structured fulfilment partner who:

  • Handles all your orders from storage to doorstep

  • Offers bulk savings on packaging and shipping

  • Integrates with your store and sales platforms

  • Helps you scale without added complexity

Is It Time to Switch?

If you’re:

  • Sending 50+ orders a month

  • Running out of space

  • Struggling to keep up during busy periods

  • Planning to scale

Then DIY fulfilment may be holding you back.

Let Ogden Take It From Here

At Ogden Fulfilment, we help growing brands outsource their fulfilment without losing control. We’ve supported businesses across the UK with scalable warehousing, expert staff and real-time order management systems.

You stay in control of your brand. We handle the rest.

Ready to ditch the hidden costs and take back your time?

Contact Ogden Fulfilment today to explore your options.

 

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